Ampoule Filling And Sealing Machine

Ampoule Filling And Sealing Machine Specification

Measurement Range
1 ml to 25 ml

Voltage
230 V AC

Capacity
30 to 150 ampoules per minute

Core Components
Filling Nozzle, Sealing Torch, Conveyor, Electrical Panel

Feature
Compact design, easy operation, minimal maintenance, GMP compliant

Accuracy
1% of filling volume

Temperature Range
Ambient to 500C (for sealing)

Automation Grade
Automatic

Model No
AFSM-100

Power Source
Electric

Frequency
50 Hz

Equipment Materials
Stainless Steel (SS 316/304)

Type
Vertical Automatic Ampoule Filling and Sealing Machine

Usage
Used for filling and sealing of glass ampoules in pharmaceutical, chemical, and cosmetic industries

Display Type
Digital/Analog

Dimension (L*W*H)
1800 mm x 900 mm x 1500 mm

Weight
Approx. 450 kg

Cleaning
Easy to dismantle for cleaning and sterilization

Cooling Type
Water/Air

Ampoule Size Range
1 ml to 25 ml

Air Consumption
5-6 CFM at 5 Bar

Speed Control
Variable frequency drive (VFD)

Control System
PLC Based Control Panel

Filling Principle
Peristaltic/Syringe/Piston (Configurable)

Number of Filling Heads
2 to 8 (depending on model configuration)

Glass Compatibility
Borosilicate and Neutral Glass

Sealing Type
Flame Sealing Using LPG and Oxygen

Change Parts Requirement
Minimal for different ampoule sizes

Noise Level
< 70 dB

Ampoule Filling And Sealing Machine Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
10 Pieces Per Day

Delivery Time
1 Week

About Ampoule Filling And Sealing Machine

AMPULE FILLING AND SEALING DEVICE

Simple syringe type hand driven gives ten ampules per minute, capacity of filling adjustable from 1ml.to 10ml by cam lever arrangements. Automatic intake outflow of fluid. All contract parts are of Borosil glass. The sealing apparatus consists of glass fusing burner for LPG or Petroleum gas with foot Bellow & Rubber tubing.

Advanced Automation and Control

This machine employs PLC-based controls and digital/analog display options for seamless automation. Variable frequency drive enables operators to adjust speed effortlessly, enhancing efficiency and production flexibility. Its automatic grade streamlines the filling and sealing processes, minimizing manual intervention and reducing operational errors.

Superior Accuracy and Versatility

Configured with 2 to 8 filling heads and compatible with various filling mechanismsperistaltic, syringe, or pistonthe machine guarantees 1% volumetric accuracy. Switching between ampoule sizes requires minimal change parts, making it versatile for multi-size batch runs. Its capacity scales from 30 to 150 ampoules per minute, supporting diverse production demands.

Reliable Construction for GMP Compliance

Manufactured using stainless steel SS 316/304, the equipment meets stringent GMP standards for hygienic operation in pharmaceutical and related sectors. The compact design and straightforward dismantling procedures make it easy to clean and sterilize, supporting both product quality and regulatory compliance.

FAQs of Ampoule Filling And Sealing Machine:

Q: How does the Ampoule Filling and Sealing Machine operate for different ampoule sizes?

A: The machine accommodates ampoules ranging from 1 ml to 25 ml with minimal change parts, allowing quick and efficient setup for various production batches without extensive equipment adjustments.

Q: What types of glass ampoules are compatible with this filling machine?

A: It is suitable for borosilicate and neutral glass ampoules, ensuring compatibility with leading pharmaceutical, chemical, and cosmetic packaging standards.

Q: When is cleaning and sterilization recommended for this equipment?

A: Cleaning and sterilization should be performed between production runs or material changes to maintain hygiene and comply with GMP protocols. The machines design allows easy dismantling for thorough maintenance.

Q: Where is the machine typically used within an industrial setting?

A: This ampoule filling and sealing machine is primarily installed in pharmaceutical, chemical, and cosmetic manufacturing facilities, particularly in packaging and sterile environments where glass ampoule products are processed.

Q: What is the sealing process and maximum temperature the machine can achieve?

A: Sealing is done using flame sealing with LPG and oxygen, capable of reaching temperatures up to 500C to ensure airtight and tamper-evident seals for every ampoule.

Q: How does variable frequency drive (VFD) improve operational efficiency?

A: VFD allows precise speed adjustments, enabling operators to match machine output to specific batch sizes and production demands, which helps enhance efficiency and reduce product wastage.

Q: What are the main benefits of using the AFSM-100 model?

A: Key benefits include high accuracy in filling, minimal noise (<70 dB), ease of operation, fast speed (up to 150 ampoules per minute), compact and GMP-compliant design, and reduced maintenance requirements.